MES ICON

Feeling like you’ve lost control
over production?
MES Icon is the solution.

Not knowing what’s happening in real time within your company is inefficient and limiting. With MES Icon, you can monitor and manage every production resource in real time, combining control, automation, and traceability in a single, powerful platform.

MES Icon: the smart engine that powers your production

Real-time production monitoring means having full control over every operational phase, allowing you to intervene quickly and optimize processes. Our internally developed MES (Manufacturing Execution System) provides complete management of all production resources. With real-time data collection, you can monitor every step of production with precision, identifying bottlenecks and inefficiencies before they become major issues.

A single platform to integrate every machine and optimize production

With MES Icon and the W-Box modules, your production process becomes a fully interconnected and optimized system. We can connect and manage any machine, no matter the model or technology, creating smooth and integrated communication across all production resources.

Thanks to the We-Box modules, developed in-house and which can be installed on the machines, we can offer a clear and detailed overview of energy consumption monitoring. This means you can boost operational efficiency, reduce waste, errors, and hidden costs, and achieve full traceability of every product or component. Plus, real-time data access is available on tablets, smartphones, and smartwatches, making production management faster and more precise.

Advanced planning and dynamic production management

The Advanced Planning and Scheduling (APS) system is an innovative and highly sophisticated tool designed to optimize production planning and resource management within a company. Unlike traditional manual planning techniques or simpler tools like Gantt charts, an APS system can handle a wide range of complex variables simultaneously and autonomously. It takes into account resource constraints such as machinery, workforce, and materials, order priorities, and cost management, ensuring a dynamic, precise, and real-time scheduling process. When integrated into MES Icon Plastic, the APS module boosts operational efficiency, minimizes downtime, and allows businesses to quickly adapt to changes, making the entire production workflow smoother and more efficient.

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Why Choose MES Icon?

If you don’t have control over the processes, you waste time and opportunities for growth. With MES Icon, take control of your production

Our Manufacturing MES Software is the ideal solution if you want to:

Monitor production processes in real time

Boost production efficiency and operational flexibility

Automate data collection to reduce errors, waste, and hidden costs

Connect any type of machinery in your facility

Track energy consumption across production lines

Monitor production processes for each machine

Automate data collection to reduce errors, waste, and hidden costs

Optimize workload planning for each machine

Manage staff attendance and shift scheduling through the HR module.

Easily and instantly print product labels.

Manage and track, maintenance tickets, improving equipment management.

Receive instant machine event notifications via email and WhatsApp.

BENEFITS

7 key benefits of MES Icon

With MES Icon Plastic, your company can achieve tangible, measurable benefits.
Main benefits:

Real-Time Monitoring

MES Icon connects in real time with any machine, allowing instant data access via smartphones, tablets, and smartwatches. This ensures seamless communication across all company departments, enhancing coordination and efficiency.

Automated Planning

With an integrated production planner and a customizable scheduling calendar, you can efficiently distribute workloads across machines, ensuring on-time production and increased customer satisfaction.

Complete Product Traceability

Track every step of the production cycle, from raw materials to the finished product, guaranteeing transparency and quality compliance.

Full Machine Integration

Thanks to our W-Box modules, MES Icon easily integrates with all machines, including older equipment

Energy Consumption monitoring

With We-Box modules, you can track energy consumption for each machine, calculating the energy cost per unit produced and identifying areas for efficiency improvement.

Proactive Quality Control

MES Icon sends real-time alerts when process parameters—such as temperature and pressure during vulcanization—deviate from preset values. This allows you to take immediate corrective action before production is compromised, reducing defects and ensuring higher product quality.

Optimized OEE (Overall Equipment Effectiveness)

MES Icon allows you to monitor the OEE, a key indicator that measures the overall efficiency of your machines. The OEE is calculated by combining three factors: availability, performance and quality. This indicator is available for both individual workstations and the entire department, so you can monitor productivity on either side.

Ideal for

MES Icon: the software solution that makes a difference

MES Icon Rubber is designed for professionals who need complete control over their manufacturing processes. Whether you’re a business owner looking for measurable results, a general manager focused on efficiency, or a production manager seeking better operational oversight, this solution provides the tools you need to monitor, track, and optimize every stage of production in real time.

Business Owners

It’s not just visibility; it’s awareness that drives your success. With MES Icon, you have control over costs and productivity, reducing waste and improving performance. Real-time data allows you to make informed decisions and push the company towards new goals.

Production Managers

It’s not just efficiency: it’s total control that boosts your production. MES Icon allows you to monitor production in real time, prevent delays, reduce machine downtimes and maintain high quality standards, ensuring efficiency, continuity and without unforeseen events, to take your production to the next level.

General Managers

It is not only management: it is the accelerator that pushes the company towards new goals. MES Icon integrates all departments, improves communication and provides you with clear analytical data for targeted decisions, making the company more agile and able to grow quickly and efficiently.

MES Icon Packages

Find the perfect solution for your production needs

Every company has unique production needs. With our MES Icon packages, you can choose the best combination of features and pricing that aligns with your business requirements. Explore the available options and discover how to optimize your production efficiently.

Mes Icon CORE

MES ICON PRO

MES ICON PLUS

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What we guarantee

Icon: the answer to your production needs

When it comes to choosing a production management partner, the difference is clear.

	Icon Group	Competitor
Custom MES Software	✅ Fully tailored to your business	❌ Predefined packages only
APS (Advanced Planning and Scheduling)	✅ Real-time automated production planning	❌ Not always available
Product Traceability	✅ Complete & real-time tracking	⚠️ Limited traceability
Custom Process Control	✅ Set min/max quality parameters with predictive alerts	❌ Not always available
Gantt Production Scheduling	✅ Visual manual production scheduling with integrated Gantt charts	❌ Not always available
Energy Consumption Monitoring	✅ Full analysis & optimization	❌ Not always available
Machine Interconnection	✅ Compatible with all types of machinery, no limitations	❌ Restricted to certain brands or models
Real-Time WhatsApp Notifications	✅ Instant alerts for quality checks, alarms, etc.	❌ Not always available

Explore more solutions to optimize your production

Our MES solutions are designed to adapt to any production environment, providing advanced tools to monitor, manage, and optimize processes in real time. With state-of-the-art technologies, we ensure complete control, automation, and traceability, helping you increase operational efficiency and reduce waste and errors.

F.A.Q.

Everything you need to know
about MES Icon

Do you have doubts about how MES Icon can revolutionize your production? Here are some answers to our customers’ most frequently asked questions:

What is MES Icon, and how can it improve my production?

MES Icon is an advanced software solution that optimizes and manages every stage of the production process, from planning to traceability. It allows companies to monitor all resources in real time and enhance efficiency.

Is MES Icon suitable for all types of industries?

Yes! MES Icon is a versatile solution that adapts to various industrial sectors, including automotive, food, electronics, metalworking, and many others. It provides sector-specific optimizations to improve each type of production.

How does MES Icon integrate with existing machines and systems?

Our software is designed for seamless integration with production facilities. It enables machine and system monitoring through customizable and standardized interfaces.

Can I monitor production in real time, even remotely?

Yes! MES Icon is a web-based platform, meaning you can access real-time production data from any device, including smartphones, tablets, or computers, no matter where you are.

How does MES Icon integrate with existing machines and systems?

MES Icon constantly monitors process parameters and automatically alerts you if values deviate from preset thresholds. This allows you to take immediate action to maintain high-quality production standards.

Can MES Icon improve my production’s energy efficiency?

Yes! With energy consumption monitoring modules, MES Icon tracks energy usage for each machine and process, helping you optimize energy costs and identify areas for improvement.

How does MES Icon reduce downtime and improve OEE?

MES Icon collects and analyzes data on availability, performance, and quality, helping to enhance Overall Equipment Effectiveness (OEE). By reducing downtime and improving machine efficiency, it directly boosts productivity.

Does MES Icon support inventory management and production planning?

Yes! MES Icon helps you manage raw material flow, allowing for optimized production scheduling. This ensures on-time production, improved resource allocation, and cost reduction.

Can MES Icon be customized for my specific industry needs?

Absolutely! MES Icon is highly customizable, with industry-specific functionalities. You can configure the system to fit your unique production processes, making it a perfectly adaptable solution for your business.

Is MES Icon compatible with my ERP system?

Yes! MES Icon is designed to integrate with leading ERP systems, enabling seamless synchronization between production and business data for a comprehensive operational overview.

What kind of support do you offer for MES Icon?

We provide comprehensive support, including technical assistance, personalized training, and ongoing consulting to ensure you maximize the potential of our software. You can contact our support team via phone, email, or live chat.